Arcessio — Manufacturing Intelligence
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CASE STUDY 05 · Medical Device Manufacturing

Medical Device OEM Supplier

Regulated device production · High-performance polymer components

THE OUTCOME

Arcessio turned a tooling investment decision into arithmetic: at the real order quantity, printing PEEK beat both molding and machining, and the break-even point was known before any money was committed.

$58.7K / qtr

Saved against tooling up for injection molding

$30K / qtr

Saved against plastic machining, at $150 per part

230 units

Calculated break-even, above the 200-unit quarterly order

The challenge

A recurring OEM order of 200 PEEK parts per quarter could not justify tooling. Three mold iterations alone cost $60,000, and the molding break-even sat above the batch ordered.

The solution

Printed PEEK was costed against both injection molding and plastic machining at the real batch quantity, turning the tooling decision into arithmetic rather than judgement.

Manufacturing intelligence used

  • Should Cost
  • Cost Analysis
  • Process Selection
  • Manufacturability

Results achieved using the manufacturing intelligence technology that now powers Arcessio.

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